What
is Polymer Concrete?
Polymer concrete is similar
to conventional
concrete in that it contains selected blends of
aggregates
and fillers which are held together
utilizing a binder. Conventional Concrete
uses a combination of cement and water
for the binder.
In polymer concrete the binder
is a high strength, corrosion resistant,
thermosetting resin. this resin system
requires a curing agent (catalyst) which
when combined with the resin, transfers
the resin and curing agent from a liquid
to a solid (thermoset polymer) which
bonds to the aggregate, various fillers
and internal reinforcement.
Why iNTERpipe --
Why Polymer
Pipe Technology --
Polymer Pipe Technology was
developed to meet the severe operating
conditions in the wastewater industry.
Traditionally, wastewater infrastructures
are constructed using reinforced concrete,
clay, brick and/or steel for pipe, manholes
and associated structures. All of which
are subject to corrosion, installation
and/or maintenance problems. For many
years the wastewater industry has needed
a product that could combat the numerous
infrastructure problems.
iNTERpipe polymer
concrete products offer a solution to
this need.
iNTERpipe Advantages
--
Because iNTERpipe is
manufactured utilizing advanced polymer
concrete technology, there are inherent
advantages that iNTERpipe can
offer over conventional concrete and
other competitive products. to make iNTERpipe more
user friendly it is manufactured utilizing
the standard ASTM specification guidelines
for reinforced concrete.
- Corrosion
Resistant -- Because iNTERpipe is
made of polymer concrete, the corrosive
barrier is consistent throughout
the entire wall thickness. In the
even that iNTERpipe is
ever chipped or marred, this corrosion
barrier will remain intact.
- Lighter Weight -- Due to the
advanced strength characteristics of iNTERpipe,
Polymer Pipe Technology can produce
lighter weight parts through a reduction
of wall thickness - when compared with
traditional reinforced concrete.
- Conventional Reinforcement
-- iNTERpipe utilizes
the same type of steel reinforcement
used in conventional concrete pipe manufacturing
per ASTM C-76.
- Non-porous & Non-absorbant
-- iNTERpipe's
dense mix design eliminates a connective
pore structure. Therefore, solutions
are unable to be absorbed or leached
through the material. Again eliminating
the need for additional coatings, liners
or barriers.
Local Manufacturing -- iNTERpipe is
manufactured in the United States. Thus,
allowing for reduced freight costs and
faster turnaround to the customer.
- Technical Expertise -- With
decades of polymer concrete experience,
Polymer Pipe Technology has the knowledge
to develop an iNTERpipe product
to suit any need. Our engineers and
sales consultants maintain close contact
with a project from beginning to end.
- Low Environmental Impact
-- Due to the inert nature of polymer concrete,
there is no concern for any negative
impact on the environment.
iNTERpipe Quality
Control
--
- Raw Materials
-- Inspection,
sampling and testing of raw materials
is a requirement that will contribute
to a quality end product. Resin,
reinforcment and aggregates are
sytematically and randomly monitored
to ensure compliance within Polymer
Pipe Technology specifications.
- Manufacturing -- Standardized
written manufacturing procedures, detailed
quality assureance records, computerized
process control operation in raw materials
deliver and tolerance check points assist
in eliminating variables that can contribute
to manufacturing error.
Testing Affiliates
Polymer Pipe Technology holds
patents on advanced polymer concrete mix designs and numerous
trade secrets for manufacturing it’s
technology. The ability to manufacture large products quickly
is another development made possible through extensive research
and development. PPT has been affiliated with and conducted
testing with the following entities:
- Iowa State University Civil Engineering Department State
University Mechanical Engineering Department
- Iowa State University Nuclear Engineering Program
- Iowa State Innovation Systems ( ISIS)
- University of Illinois
- University of Michigan
- University of Houston
- United States Department of Energy (DOE)
- UL Laboratories (UL)
- Lockheed Idaho Technologies Company (LITCO)
- Idaho National Engineering Laboratory (INEL)
- Battelle Memorial Institute
- Waterways Experiment Station (WES) Vicksburg, MS. United
States Army Corp. of Engineers
- Construction Engineering Research Laboratory (CERL) United
States Army Corp of Engineers
- Center for Advanced Technology Development (CATD)
- Stork SW Laboratories – Houston, Texas
- Stork Laboratories – Des Moines, Iowa
- Maxim Technology Laboratory
- Law Engineering